We started a projected schedule towards the end of September of 2017. The objective is to build a rolling chassis, and steering Ultra4 race car by the middle of June 2018. The team compiled a list of everything they thought that would be necessary to build a buggy. First the team picked out key categories of the build, most of which were then sub-divided further; for Example: the engine has its own category, with subcategories of rebuilding, tuning, and ordering parts. Next the team decided how long they thought it would take to complete each section of the build. We estimated lead and manufacturing times by referencing similar parts and situations that gave more accurate estimates.
The team started the schedule on a whiteboard and it progressed from there. There have been a few amendments to the schedule including entering the projected times into Microsoft Project, and an update to the schedule for each term.
Estimating material and machinery allocation times has been a learning curve. The necessary machines have all been attained by the start of each project. Items such as vertical drills, chop saws, drills, grinders, and notchers have all been gathered beforehand. The team has been diligent in keeping ahead on what they may need. However, it is the small everyday items that were not as obvious to pre-purchase, such as the proper PPE, or something as simple as kerosene for the shop heater. These items were bought on the spot as needed. The metal for the shop was purchased at a discount from a local metal supplier. All of the metal for the project was purchased and bought at the same time. KC also purchased extra tube in foresight of mistakes. Even with proper planning we found that we may still need a few pieces of metal.
To manage the team members, they were all assigned according to skill level to different subsections of the buggy build. It was difficult to manage people’s time because there have been multiple terms of classes, and schedules were constantly changing. The team members worked independently conducting research on the subsections. A lot of the physical build need KC or James Wray’s attendance because their skills were the most proficient with the tube-notcher and welding. They have also had previous experience in fabrication.
It will be crucial to culminate the skills of the different team members to complete the project in the necessary time and budget. There is an understanding that the time and cost are major factors in the project management triangle. The only thing we can change is the scope. If necessary we can scale back the scope in hopes to contribute a project that meets the requirements and gives us skills in the engineering environment.
Note: Link to Gantt Chart in Microsoft Project Format
Task Mode | Task Name | Duration | Start | Finish | Predecessors | Baseline1 Estimated Start | Baseline Estimated Finish | Baseline Estimated Duration |
Auto Scheduled | Ultra4 4800 | 132 days? | Thu 10/5/17 | Fri 4/6/18 | Wed 11/1/17 | Mon 4/9/18 | 114 days | |
Auto Scheduled | Frame Bench | 94 days? | Wed 11/1/17 | Mon 3/12/18 | Wed 11/1/17 | Wed 1/31/18 | 66 days | |
Auto Scheduled | Design/Size | 10 days | Wed 11/1/17 | Tue 11/14/17 | Wed 11/1/17 | Mon 11/6/17 | 4 days | |
Auto Scheduled | Jigs | 3 days | Sat 1/27/18 | Wed 1/31/18 | Sat 1/27/18 | Wed 1/31/18 | 3 days | |
Auto Scheduled | Jig Round 2 | 1 day? | Mon 3/12/18 | Mon 3/12/18 | NA | NA | 0 days | |
Auto Scheduled | Get Material | 2 days | Thu 11/16/17 | Fri 11/17/17 | 6 | Thu 12/21/17 | Fri 12/22/17 | 2 days |
Auto Scheduled | Build | 7 days | Fri 12/1/17 | Mon 12/11/17 | 9 | Wed 11/22/17 | Thu 11/30/17 | 7 days |
Auto Scheduled | Chassis | 96 days? | Tue 10/31/17 | Tue 3/13/18 | 5 | Thu 11/30/17 | Thu 2/1/18 | 0 days |
Auto Scheduled | Wheel Base | 2 days | Tue 10/31/17 | Wed 11/1/17 | Thu 11/30/17 | Fri 12/1/17 | 0 days | |
Auto Scheduled | Seats | 1 day | Thu 11/30/17 | Thu 11/30/17 | Thu 11/30/17 | Thu 11/30/17 | 0 days | |
Auto Scheduled | Maintenance | 2 days | Thu 11/30/17 | Fri 12/1/17 | Thu 11/30/17 | Fri 12/1/17 | 0 days | |
Auto Scheduled | Model | 1 day | Thu 12/14/17 | Thu 12/14/17 | Thu 11/30/17 | Wed 12/6/17 | 0 days | |
Auto Scheduled | Order Tube | 2 days | Mon 2/5/18 | Tue 2/6/18 | Sat 12/9/17 | Tue 12/12/17 | 0 days | |
Auto Scheduled | Bend | 1 day | Tue 2/6/18 | Tue 3/13/18 | 16 | Wed 12/13/17 | Tue 12/19/17 | 0 days |
Auto Scheduled | Engine/Trans. Mounts | 2 days | Sat 12/23/17 | Tue 3/13/18 | 20 | Sat 12/23/17 | Thu 2/1/18 | 0 days |
Manually Scheduled | Notch | 1 day? | Mon 2/5/18 | Mon 2/5/18 | 17 | Thu 12/21/17 | Thu 12/21/17 | 0 days |
Auto Scheduled | Weld | 1 day? | Thu 12/21/17 | Mon 2/5/18 | Thu 12/21/17 | Thu 12/21/17 | 0 days | |
Auto Scheduled | Engine/Transmission | 110 days | Thu 10/5/17 | Wed 3/7/18 | Wed 11/1/17 | Fri 3/2/18 | 0 days | |
Auto Scheduled | Teardown/Inspect | 1 day | Thu 10/5/17 | Thu 10/5/17 | Wed 11/1/17 | Wed 11/1/17 | 0 days | |
Auto Scheduled | Rebuild | 2 days | Thu 11/16/17 | Fri 11/17/17 | 25 | Thu 11/16/17 | Fri 11/17/17 | 0 days |
Auto Scheduled | CNC Port and Polish | 2 wks | Thu 2/22/18 | Wed 3/7/18 | NA | NA | 0 days | |
Auto Scheduled | Order Parts | 10 days | Thu 11/30/17 | Wed 12/13/17 | 22 | Thu 11/2/17 | Wed 11/15/17 | 0 days |
Auto Scheduled | Fix Trans Leak | 1 day | Sat 11/18/17 | Mon 11/20/17 | 23 | Sat 11/18/17 | Mon 11/20/17 | 0 days |
Auto Scheduled | Torque Converter | 1 day | Tue 11/21/17 | Tue 11/21/17 | 26 | Tue 11/21/17 | Tue 11/21/17 | 0 days |
Auto Scheduled | Installation | 2 days | Thu 3/1/18 | Fri 3/2/18 | Thu 3/1/18 | Fri 3/2/18 | 0 days | |
Auto Scheduled | Brakes | 58 days | Sat 12/23/17 | Wed 3/14/18 | 11 | Sat 12/23/17 | Fri 1/5/18 | 0 days |
Auto Scheduled | Pull Drums | 1 day | Sat 12/23/17 | Mon 12/25/17 | Sat 12/23/17 | Mon 12/25/17 | 0 days | |
Auto Scheduled | Disk Conversion | 2 days | Wed 12/27/17 | Thu 12/28/17 | Wed 12/27/17 | Thu 12/28/17 | 0 days | |
Auto Scheduled | Design | 2 days | Thu 3/1/18 | Wed 3/14/18 | Sun 12/24/17 | Mon 12/25/17 | 0 days | |
Auto Scheduled | Order | 1 day | Fri 12/29/17 | Fri 12/29/17 | 32 | Fri 12/29/17 | Fri 12/29/17 | 0 days |
Auto Scheduled | Mount | 1 day | Mon 1/1/18 | Mon 1/1/18 | 33 | Mon 1/1/18 | Mon 1/1/18 | 0 days |
Auto Scheduled | Plum | 1 day | Tue 1/2/18 | Tue 1/2/18 | 34 | Tue 1/2/18 | Tue 1/2/18 | 0 days |
Auto Scheduled | Parking Brake | 1 day | Thu 1/4/18 | Thu 1/4/18 | 35 | Thu 1/4/18 | Thu 1/4/18 | 0 days |
Auto Scheduled | Manual | 1 day | Fri 1/5/18 | Fri 1/5/18 | 36 | Fri 1/5/18 | Fri 1/5/18 | 0 days |
Auto Scheduled | Cooling | 10 days | Fri 3/2/18 | Thu 3/15/18 | Fri 3/2/18 | Thu 3/15/18 | 0 days | |
Auto Scheduled | Design | 2 days | Fri 3/2/18 | Mon 3/5/18 | Fri 3/2/18 | Mon 3/5/18 | 0 days | |
Auto Scheduled | Fans | 2 days | Fri 3/9/18 | Mon 3/12/18 | Fri 3/9/18 | Mon 3/12/18 | 0 days | |
Auto Scheduled | Order Parts | 2 days | Tue 3/6/18 | Wed 3/7/18 | 39 | Tue 3/6/18 | Wed 3/7/18 | 0 days |
Auto Scheduled | Plum | 2 days | Tue 3/13/18 | Wed 3/14/18 | Tue 3/13/18 | Wed 3/14/18 | 0 days | |
Auto Scheduled | Torque Converter Stall Speed | 1 day | Thu 3/15/18 | Thu 3/15/18 | Thu 3/15/18 | Thu 3/15/18 | 0 days | |
Auto Scheduled | Axles | 23 days | Tue 2/6/18 | Thu 3/8/18 | 53 | Thu 2/1/18 | Tue 2/13/18 | 0 days |
Auto Scheduled | Design Trusses | 2 days | Wed 3/7/18 | Thu 3/8/18 | Thu 2/1/18 | Fri 2/2/18 | 0 days | |
Auto Scheduled | Clean | 3 days | Thu 3/1/18 | Mon 3/5/18 | Sat 2/3/18 | Mon 2/5/18 | 0 days | |
Auto Scheduled | Re-Gear (end) | 1 day | Tue 2/6/18 | Tue 2/6/18 | Tue 2/6/18 | Tue 2/6/18 | 0 days | |
Auto Scheduled | Re-Build (end) | 1 day | Wed 2/7/18 | Wed 2/7/18 | Wed 2/7/18 | Wed 2/7/18 | 0 days | |
Auto Scheduled | Long Adapter (end) | 1 day | Thu 2/8/18 | Thu 2/8/18 | Thu 2/8/18 | Thu 2/8/18 | 0 days | |
Auto Scheduled | Weld | 1 day | Tue 2/13/18 | Tue 2/13/18 | 52 | Tue 2/13/18 | Tue 2/13/18 | 0 days |
Auto Scheduled | Brackets | 1 day | Fri 2/9/18 | Fri 2/9/18 | Fri 2/9/18 | Fri 2/9/18 | 0 days | |
Auto Scheduled | Fab Truss | 1 day | Sat 2/10/18 | Mon 2/12/18 | Sat 2/10/18 | Mon 2/12/18 | 0 days | |
Auto Scheduled | Suspension | 12 days | Wed 2/14/18 | Thu 3/1/18 | 11 | Wed 2/14/18 | Thu 3/1/18 | 0 days |
Auto Scheduled | Design | 5 days | Wed 2/14/18 | Tue 2/20/18 | Wed 2/14/18 | Tue 2/20/18 | 0 days | |
Auto Scheduled | Trailing Arm Design | 3 days | Wed 2/21/18 | Fri 2/23/18 | Wed 2/21/18 | Fri 2/23/18 | 0 days | |
Auto Scheduled | Trailing Arm Build | 2 days | Sat 2/24/18 | Tue 2/27/18 | Sat 2/24/18 | Tue 2/27/18 | 0 days | |
Auto Scheduled | Front Arm Design | 2 days | Wed 2/28/18 | Thu 3/1/18 | Wed 2/28/18 | Thu 3/1/18 | 0 days | |
Auto Scheduled | Wiring | 87 days | Thu 11/30/17 | Fri 3/30/18 | 44 | Wed 3/14/18 | Fri 3/30/18 | 0 days |
Auto Scheduled | Engine Harness Research | 7 days | Thu 11/30/17 | Fri 3/16/18 | Wed 3/14/18 | Thu 3/22/18 | 0 days | |
Auto Scheduled | Gauges | 1 day | Fri 3/23/18 | Fri 3/23/18 | Fri 3/23/18 | Fri 3/23/18 | 0 days | |
Auto Scheduled | Off-Road Lights | 1 day | Sat 3/24/18 | Mon 3/26/18 | Sat 3/24/18 | Mon 3/26/18 | 0 days | |
Auto Scheduled | Winch | 1 day | Tue 3/27/18 | Tue 3/27/18 | 61 | Tue 3/27/18 | Tue 3/27/18 | 0 days |
Auto Scheduled | Install | 1 day | Wed 3/28/18 | Wed 3/28/18 | 62 | Wed 3/28/18 | Wed 3/28/18 | 0 days |
Auto Scheduled | Cooling Fans | 1 day | Thu 3/29/18 | Thu 3/29/18 | 63 | Thu 3/29/18 | Thu 3/29/18 | 0 days |
Auto Scheduled | Fuel pumps | 1 day | Fri 3/30/18 | Fri 3/30/18 | 64 | Fri 3/30/18 | Fri 3/30/18 | 0 days |
Auto Scheduled | Fuel System | 63 days | Wed 1/10/18 | Fri 4/6/18 | 58 | Sun 4/1/18 | Mon 4/9/18 | 0 days |
Auto Scheduled | Design | 2 days | Wed 1/10/18 | Mon 4/2/18 | Sun 4/1/18 | Tue 4/3/18 | 0 days | |
Auto Scheduled | Order | 1 day | Wed 4/4/18 | Wed 4/4/18 | 67 | Wed 4/4/18 | Wed 4/4/18 | 0 days |
Auto Scheduled | Plum | 2 days | Thu 4/5/18 | Fri 4/6/18 | 68 | Thu 4/5/18 | Fri 4/6/18 | 0 days |
Auto Scheduled | Cell | 1 day | Fri 3/9/18 | Fri 3/9/18 | Sat 4/7/18 | Mon 4/9/18 | 0 days | |
Auto Scheduled | Steering | 98 days? | Wed 11/1/17 | Fri 3/16/18 | NA | NA | 0 days | |
Auto Scheduled | Design | 10 days? | Mon 3/5/18 | Fri 3/16/18 | NA | NA | 0 days | |
Auto Scheduled | Order Parts | 1 day? | Wed 11/1/17 | Wed 11/1/17 | NA | NA | 0 days |